Standing seam metal roof Archives | Page 2 of 2

Metal Roof Seaming: Best Practices for Ensuring Weathertight Seams

Posted on June 27, 2019May 2, 2023 by Randy Tweedt

It would seem logical that the most important field installation process for a standing-seam metal roof is the actual process of creating the weathertight seams that connect the metal panels together and ensures the structural integrity of the roof. Perhaps for many different reasons, however, this critical seaming process is not always given the proper attention it deserves, nor are installers given the proper training required to ensure installation runs smoothly. This approach can cause some serious issues, not the least of which is the voiding of a manufacturers warranty or the discovery of roof leaks and the resulting damage.

To help, here are some best practices for readily and successfully carrying out the metal roofing seaming process:

Personnel

Because of the critical nature of seaming metal roofs, the crew members doing this work should be properly trained. Team members who will be performing this work should not perform the seaming without having participated in the appropriate installation training required to ensure the seaming process is appropriately managed. Most roofing manufacturers offer installation training that many installers take advantage of—and this training opportunity should be taken advantage of by the staff who will be doing the seaming.

Seaming Equipment

It is very important that the seaming equipment being used is matched to the specific roof panel system being installed. Manufacturers routinely rent out this equipment in order to be sure that the metal panel profiles are installed properly and are not compromised through the use of generic equipment or that of another manufacturer. Using the wrong equipment can end up being costly for everyone if panels and seams are ruined in the process.

Hand Crimper

As metal panels are set in place, they are often secured with metal clips, spaced according to engineering and construction needs. Hand crimpers are used to form the seams around the clips as well as any end laps. This process must not be overlooked as improper hand tooling is the number one cause of faulty seaming. To ensure costly mistakes aren’t made, follow the process described in the “Field Seaming Tool Manual”. This manual should be provided with the equipment and reviewed in training.

Electrical Sources

The next step will involve the use of an electric seamer which obviously needs a source of electricity to operate. However, not just any electrical power source will do. Almost all professional seamers have an AC/DC motor that will require 10 or 15 amps and 120 volts. A dedicated electrical circuit—preferably from a temporary electrical pole or an existing building electrical panel—is the best and most reliable way to go. A generator with 15 amp capacity dedicated to be used only for the seamer (in order to avoid power surging) may be acceptable as well. In either case, the power line to the seamer needs to be 10-gauge (minimum) cord. It should also be no more than 200 feet long (to avoid power drop).

Electrical power sources that are NOT acceptable include outlets from a powered man lift or a generator that is not dedicated to only the seamer. (This includes a generator that is part of a welding machine.) Check the manufacturer’s requirements for any other restrictions that can damage the seamer. Skipping this step can place the responsibility for repair or replacement onto the installer.

Electric Seamer

Once all panels are in place, the hand crimping is done and the power source is set. Then, electric seaming takes care of finishing the roofing system. Again, consult the seamer manual for proper procedures, including which direction the seaming should be done. (Seaming can either be done up or down the roof depending on direction of roof installation.) The electric seamer includes a switch for the operator to control the starting and stopping of the process.

On low-slope roofs, the operator should walk alongside the seamer to be sure nothing is in its path and that the seam is done properly. While stopping and re-starting is fine, the seamer should never be removed in the middle of a seam. Doing this makes it very difficult to set it back in exactly the same spot again. If something appears to be wrong with the seamer or the seams being produced, then don’t keep using it. There is no point in damaging multiple roof panels if any one panel indicates that things aren’t going right. In this case, contact the manufacturer right away for assistance or replacement of the seamer.

Safety

Electrical seamers are heavy and—if not used and secured properly—can cause harm or injury. Therefore, they should always be tied off with a safety line—the same type used for workers—not a common rope and definitely not the electrical cord. The safety line should be properly secured to the seamer and then attached to something rigid on the building. Never attach this to a person who could be pulled off of a roof by it.

Cleaning

Before use each day, check the electric seamer and remove any oils, debris or dirt. Make sure the seamer is unplugged from the electrical power source before you begin cleaning. Also, check the grease level in the machine daily and only add a little bit (2-3 pumps from a grease gun) as needed. Too much will cause the grease to leak out onto the roofing.

Following these pointers should help assure the safe and efficient use of the right seaming equipment when installing roofing panels. To find out more about proper seaming or to schedule training, contact your local MBCI representative.

Advances in Ordering Metal Building Products Online

Posted on April 23, 2019 by Shelby Shipman

You’ve heard it before: “Online is the way of the future!” but do online solutions really meet the demands of traditional building? In recent blog posts, we’ve outlined the general benefits of using an online ordering platform to order metal building products. These include the customized metal roof and wall panels and trim MBCI offers. Beyond basic ordering functionalities (which are must-haves for an effective tool), there are additional features that manufacturers can incorporate to save you time and help you effectively build your projects when ordering metal online.

Time-saving features that improve ordering metal online include:

Copying and Merging Online Carts: Sophisticated online ordering tools now feature the ability to copy previously-created quotes, quote templates and/or orders. Once copied and/or merged, you can then modify item attributes like color and gauge to suit your preferences. These tools can also feature the ability to merge all items from several sources into a single, combined cart.

Consolidated Carts: Some online ordering tools take care to consider not just the actual tool functionality, but the experience people have when using it. Part of this is ensuring users can quickly and easily view order details. Enhanced online ordering websites are attempting to achieve this by grouping like-products together—thus reducing the number of pages included for each quote or order. This not only cuts down on the amount of scroll time needed to view an entire quote or order, but enables you to quickly and easily see the most important details.

Changing Multiple Items at Once: Large quotes and orders often require that the same specifications apply across a series of different items. For example, you may want the same panels but in a different color, texture or thickness. Likewise, you may even want to remove entire product types (like panels or trim). Instead of modifying cart items one at a time, you can now change to several products at once.

Complete Building Assemblies: Ordering metal online helps make getting the products you need easier and faster. But what if you know what you want to build, but aren’t sure about all the products you’ll need to get the job done? Online ordering tools like MBCI’s now provide a selection of “Building Assemblies” that group all products needed to complete a project into single, pre-defined bundles.These complete product assemblies allow you to put all the metal building products you need for an entire building into your online ordering cart with just a few clicks of your mouse. In addition to saving time and effort, these assemblies can include warranty protection if all other conditions are met. Note that it’s also possible to remove specific products (like fasteners, sealant, etc.) if you already have them.

Account Management Improvements: Controlling who can place orders has been a key benefit of many online ordering systems. However, based on customer feedback, MBCI has overhauled this part of our tool, making it much easier for your organization’s designated account administrator to add and modify users, as well as set access and spending limits and track user activity within the system. Overall, these seemingly basic improvements allow you to more effectively manage your business.

View All Quotes and Orders: Common to many e-commerce sites, only the user who creates the quotes and/or orders generated through their account can see them. However, because most organizations rely on several people collaborating to best service their customers, more sophisticated capabilities are required. New features now allow your company’s online account administrator to grant multiple users access to view quotes and orders while controlling the level of detail shared. This allows your team access to the information they need to effectively do their jobs while also protecting sensitive details at your discretion.

Industry-first features like these further support building contractors, project managers and suppliers in meeting the needs of their customers and clients when ordering metal online. MBCI has recognized the value tools and features like these can provide. As more people shift toward ordering metal online, we aim to continue enacting improvements that positively impact the overall MBCI ordering process.

To find out more about ordering metal online, including how to price, quote and place orders, visit http://www.mbci.com/shop or contact your local MBCI representative today. To be the first to know when we launch new time-saving enhancements to our online ordering tool, stay tuned to our blog, email and social media posts.

Choosing Metal Roofing Types

Posted on November 29, 2018 by Bruce Green

All metal roofing is not the same. There are different profiles in different shapes for different reasons and to suit different performance needs. How to choose? Here’s the process that metal building engineers go through at MBCI to zero in on the most economical selection that will still meet the performance requirements of a particular metal roof project.

Snap Together Trapezoidal Panels

Offered by MBCI under the name Ultra-Dek®, the trapezoidal shape is among the best for channeling water off of the roof. However, because of this shape, it is most appropriate for typical sloped roofs with single plane roofs areas free of valleys or hips. It’s snap together installation makes it quick and easy to install economically with wind resistance capabilities adequate for many situations. It also carries basic air leakage and water penetration testing approvals.

Mechanically Seamed Trapezoidal Panels

For roofs that require a higher degree of performance than snap together systems can provide, MBCI Double-Lok® panels can be considered. The mechanically field-seamed, trapezoidal legs provide higher wind and water resistance with test results to satisfy UL-90, FM ratings, and Miami Dade County approvals. This makes them ideal for many industrial, commercial, and architectural roofs without hips and valleys that are subject to higher wind and rain demands. While the material cost for the panel is the same as for the Ultra-Dek®, there is more labor cost due to the mechanical field-seaming compared to the snap together installation. The Double-Lok® panel is also used often for retrofit installations over pre-existing metal roofs either to update the roof or to provide additional insulation. In either case, there is no need to disrupt the existing roofing or structure below allowing for a very cost-effective solution. Check with MBCI on the details of how to properly do a retrofit with these panels though to be sure things work out as intended.

Vertical Legs with Mechanical Seams

Regardless of which metal roofing type you choose, they all use high grade steel in standard gauge thicknesses and can be specified in many colors.

In cases where the trapezoidal legs aren’t appropriate or desired, then vertical leg, standing seam metal panels are the next logical choice. The MBCI BattenLok® HS system uses 2” tall legs that are mechanically field-seamed once along each panel joint to create a high strength, structural standing seam roof system that can be installed directly over purlins or bar joists – no additional solid substrate is required. It is also capable of transitioning from roof to fascia with the use of accessory seam covers.

Double Seamed Vertical Legs

In cases where very rigorous weather conditions may be encountered, the MBCI SuperLok® roof panels provide the highest degree of roof performance. While the manufactured SuperLok® roof panel is essentially the same as the single seamed BattenLok® panel, the profile is modified slightly to allow for standing seams to be rolled over twice, thus creating a stronger, thicker seal between adjacent panels. Once again, there is no difference in the material cost between the two, but the added field-seaming step will obviously add to the labor cost of this roof choice. Nonetheless, that can be a small price to pay for the higher performance and added peace of mind that the system offers.

While we have pointed out the differences between these four different metal roofing choices, note that there are some basic similarities too. They all use high grade steel in standard gauge thicknesses and they can all be specified in the same wide choice of colors. They are all offered in multiple panel widths, although check with the manufacturer to be sure the width you prefer is available for the specific panel selected. They all can be used for low slope applications down to ¼” per foot except for the retrofit solution which requires a 3:12 pitch. Finally, they all do have some minor variations in the profile which can help with the final desired appearance of the finished roof on the building.

To find out more about the differences in roof deck types and how to choose the best ones for on a metal roof that you are involved with, contact your local MBCI representative, and sign up for our newsletter to subscribe to our blog.

Appropriate Standing Seam Clips for Roof Panels

Posted on November 2, 2018 by Jason Allen

Part of the beauty and appeal of standing seam metal roofs is that the fasteners holding the metal panels in place are concealed. That gives the roof its clean, continuous appearance that is often desirable, but it also avoids the issue of potential roof leaks around exposed through-fasteners. Concealed fastening doesn’t mean that there aren’t any fasteners, though, it just means they are installed out of sight – underneath the panels. The industry standard approach is to use a metal clip that fits over the edge of a panel and that is secured with a screw type fastener to the structure or substrate below. Then it is covered by an adjacent panel or trim. The important thing to know is that not all panel clips are made the same – for good reasons.

What determines the type of panel clip to use? Here are the most common things to keep in mind:

The Manufacturer

Each manufacturer of metal roofing typically has a range of metal panel types, profiles, and brands that have their own traits and characteristics. As such, they need clips to match and fit with the manufactured panels. Hence, the first place to start with panel clip selection, is for the roofing manufacturer to be clear on the options and choices available that are compatible with their roofing products.

Building Size and Type

Fixed clips (left) and floating clips (right) are two commonly used types of clips.

Manufactured metal buildings that include metal roofing commonly use very predictable, coordinated systems. Accordingly, a standard, one piece, “utility clip” is commonly used, primarily for snap together roof panels, on metal buildings that do not exceed certain widths causing undue expansion and contraction. One piece clips allow the roofing panels to expand and contract within the clip profile, but there are limits based on the amount of movement tolerated. Alternatively, in projects where the roofing is attached to something other than a metal building frame or where standing seams are used to secure the panels together, it is advisable to use a two-piece or “floating” clip. In these cases, a base piece is secured to the structure or substrate and the clip fits both into the base and over the roofing panel where it is seamed or folded into the vertical leg of the panel. Using this approach, the clip expands and contracts directly with the metal panel thus moving across the base and keeping the roofing attached.

Insulation

Roof insulation comes in different thicknesses, appropriately so for different climate zones and different roof designs. Since energy codes require at least some of the insulation to fit between the underside of the metal roofing panel and the structure (i.e. above the metal roofing purlins), the metal panel clip needs to be the right height to reach the full height of the insulation up to the top of the roof panel. Hence, manufacturers offer different sizes and heights of panel clips designed to work with different heights of insulation. In many cases, they also recommend the use of a thermal spacer underneath the clip to separate it thermally from the steel structure below. Note that the thermal spacer thickness is dependent on the insulation thickness over the steel purlin only, not the thickness of any insulation under the purlin.

A certified installer should install your standing seam roof to ensure proper installation of clips.

Other Factors

The panel clips connect the roof panels to the roof structure, so they need to be installed in a manner that allows them to do that job under normal and demanding circumstances. The driving issue in this case is not keeping the panel down, but preventing it from blowing off in a strong wind. Therefore, a structural engineer or other design professional may need to determine the proper spacing of the clips, the type and size of fasteners (i.e. screws) to use, or similar important details. Similarly, the proper installation of clips so that they seat and nest the way they are intended, means that qualified and certified installers / erectors should be used. In this way, roofing crews with the needed experience and training can help assure that the whole roofing system, including the panel clips, are installed properly.

To find out more about the most appropriate panel clips to use on a metal roof that you are involved with, contact your local MBCI representative.

Built to Move: Building for Expansion and Contraction with Standing Seam Roofs

Posted on October 24, 2018 by MBCI

Standing seam roof (SSR) systems are built to move, designed to account for necessary—and often substantial—expansion and contraction due to thermal conditions. In fact, for many builders, this fact is one of the main reasons SSRs are such an attractive option.

Even with this expectation baked into the mix, many contractors and installers may still make a wrong turn when tying the SSR into adjacent structures and other building edge conditions. By not allowing for that same expansion and contraction on trims and transitions, problems can ensue.

Fixed and Floating Clips

One main consideration in planning for this movement is the clip type used. Standing seam metal panel clips are designed specifically to interact with their corresponding roof panels in order to allow movement (both interior and exterior) caused by thermal changes. The clips, which are part of the concealed fastening system used with SSRs, provide improved aesthetics in addition to durability and protection from the elements.

Fixed Clip (left) Floating / Sliding Clip (right)

The two main options are fixed clips (one-piece) and floating/sliding clips (two-piece). Fixed clips are limited by and dependent on the substrate’s ability to expand and contract with the roof system, whereas floating/sliding clips permit the panels to expand and contract within the clip itself. These clips will allow for greater thermal movement of the panel, which is independent of the substrate while still ensuring the panel remains secured. Regardless of which clip is utilized, you are not going to stop the expansion and contraction. You can, however, have some control of the direction of movement, and, therefore, can address or compensate for the degree of this movement when tied into adjacent structures.

While standing seam roofs are designed for movement, correctly tying it to the rest of the structure is crucial.

Standing seam roofs with floating/sliding clips require one end of the panel run to be “pinned” and the other end to be “moveable” in order to permit expansion and contraction. The “pinned” point of the system is typically the low eave, although it doesn’t have to be. There will be instances when it becomes beneficial to “pin” the roof at the complicated transition or tie-in point and design the roof system to expand/contract outward from this location. This can eliminate potentially “troublesome” areas from the equation on having to deal with the roof movement, and in turn can make them easier to install and have greater weathertightness success.

With all this in mind, it is important to always check with the manufacturer to determine the best clip and design layout to use with any given SSR system and be aware of how much and in what direction the expansion and contraction is going to occur.

Tying In

Not only does the building move, but anything it ties into has to be able to permit that movement, e.g., the edges or perimeter of the buildings. Manufacturers can provide both longitudinal and transverse transitions that allow for thermal movement so that when they tie into an adjacent structure it doesn’t restrict the panel from moving. Not adequately compensating for or preventing that movement entirely can lead to potential pitfalls, such as oil canning. It could also lead to fasteners backing out and slotting of holes. Bottom line, any time that we try to confine or restrict the roof from doing what it was meant to do (move!), we inevitably run the risk of damaging the panel not just aesthetically but more importantly, from a weathertightness standpoint.

Slip joint being used for transverse tie-in between adjacent roof surfaces.

The Role of Expansion

Issues can arise not just when tying panels into adjacent structures. Because of the roof’s size and magnitude of potential movement, you may/will have to implement expansion/contraction capability of various degrees into the perimeter of the roofing system itself. In these cases, this is why manufacturers offer roof accessories as ridge expansions, edge trim expansions, panel expansions, gutter expansions and other details to account for not only the roof movement but the perimeter trims that are secured from the roof system to the wall system.

Parallel Roof Transition (left) and Perpendicular Roof Transition (right)

Know Your Details

The key takeaway here is to remember that if you’re considering a standing seam roof for a project, then you need to make sure that the designer looks at every detail from the manufacturer and accounts for movement of the roof panel, such as how it ties into adjacent structures or simply how the edge or perimeter of the building is terminating to make sure they permit that expansion and contraction. Know what you’re buying and understand that if the roof you’re purchasing is meant to expand and contract, everything that ties into it has to be able to expand and contract as well.

To find out more about how to correctly install your standing seam roof, contact your local MBCI representative.

Best Practices for Ensuring Metal Roof Accessories are Properly Installed

Posted on June 22, 2018 by kbuchinger

Best practices for roofing contractors, general contractors…and even architects—from spec’d work to pre-roofing conferences.

Many metal roofs have roof penetrations for accessories installed by other trades. Unfortunately, oftentimes, these penetrations are improperly made or the accessory material is incompatible with the standing seam roof. A properly installed Galvalume standing seam roof, for instance, can be expected to last 60 years or longer. However, improper work on the roof by other trades can result in leaks and possibly a roof service life far less than 60 years. In order to achieve the best results, the roofing contractor needs to coordinate with the general contractor, the architect, and the building owner to ensure proper installation.

In most cases, it is the roofing contractor who is held responsible for all things roof! If armed with a clear checklist as he or she walks into a pre-roofing meeting with the architect, there will be a significantly greater likelihood of a well thought out and successful process. Here are some suggestions for the roofing contractor (in conjunction with the entire team) to consider.

A reminder to specifiers to put in the project specifications that all roof penetrations and roof accessory installation must be coordinated with the roofing contractor. Beyond the obvious issue of maximizing performance, if a manufacturer’s weathertightness warranty is specified, the roof manufacturer must preapprove any work performed on the roof by other contractors.
If the above is not in the project specifications, the roofing contractor should initiate the conversation during the pre-roofing conference with the architect and the general contractor.
Roof curbs should ideally be supplied by the roofing contractor and they should definitely be installed by the roofing contractor. Welded aluminum curbs should be used as specified by the roofing manufacturer. See tips for installing roof curbs, here.

Be sure to use the proper roof curb to ensure a well-installed, weathertight condition.

Pipe penetrations for vent pipes, heater flues, gas and electric, etc. as well as penetrations associated with lightning protection air terminals and cable management should be coordinated with the roofing contractor and with the roofing manufacturer if there is a weathertightness warranty. Rubber roof jacks should always be used.

The above example is a high temperature rubber roof jack. Pipe penetrations allow for a long-term performance of the roof.

Ensure that dissimilar materials such as copper, lead, and graphite are not used on the roof. This includes treated wood, which contains copper. Condensate from roof top AC units must be piped off the roof as it contains dissolved copper.

This is an example of wood and HVAC condensation on a metal roof.

The roof must be protected from spills of any harmful chemicals or masonry products.

The above represents just an overview of some of the best practices the roofing contractor should consider when entering into a job with other trades. As the roofing contractor, anything that involves the roof will likely be seen as YOUR purview. After all, if there’s a leak, who are they going to call? That said, being proactive regarding roof accessory installation—regardless of who is doing the actual work—will serve all parties in the end. Get in front of any potential issues and ensure everyone is reading from the same playbook. For more information, contact your local sales representative.

How Energy Codes Influence Metal Roof Panel Selection

Posted on August 3, 2017 by Candy McNamee

On a very basic level, specifiers can look at a climate zone map and get an idea of the metal roof panel best suited to a specific geographic region. The issue, however, is actually much more complex. One must know that overlooking any detail could result, not only in less-than-ideal performance, but also in costly project fail, often related to the project not meeting required energy codes or other standards. With this in mind, an important initial question to consider is how to select metal roof panels that conform to new and fast-changing energy codes and their designated climate zones.

To begin making wise considerations, the architect must know what codes are in play. For instance, is it IECC or ASHRAE 90.1? Which year of the code/standard? Are there additional local code requirements? Even if a state adopts a particular energy code, it doesn’t necessarily mean that all jurisdictions will adopt the code at the same time. Along with this, some local jurisdictions may have their own or additional requirements. To be successful, it is imperative to know what the regional project goals and requirements are. This will require research prior to specifying the metal roof panel and its assembly.

Using IECC and ASHRAE 90.1 for Energy Code Compliance

Three of the basic metal building roof panel types are single-skin standing seam, screw-down and insulated metal panels (IMPs). When using the tables in IECC and ASHRAE 90.1 for metal building roofs it must be remembered that these tables are based on single-skin standing seam roof panels and purlins that are 5′ on center. The tables provide the required R-values and/or U-factors based on climate zones, along with other assembly requirements noted with each tables. In the Appendix of some versions of ASHRAE 90.1, there are allowances for modified roof assemblies, including screw-down metal roofs.

DOE-Developed Climate Zone Map

Often, in certain climate zones, the required R-values and U-factors may be so stringent that the logical first consideration is to use insulated metal panels. IMPs are a great choice for offering high insulation properties in a top-of-the-line product and the R-values and U-factors are readily available for use in compliance calculations.

Keep in mind when deviating from the prescribed assemblies in IECC and ASHRAE 90.1, calculations will be required to show compliance, along with modeling and/or the use of approved compliance software, such as COMcheck.

Making Informed Decisions

Selecting the right metal roof panel is an important step to achieving energy code compliance. Even though energy codes can be complex and are constantly evolving, by making informed metal roof panel selections you will add to the overall success of your project.

Top Five Tips:

Know your code. Find out what energy code is required for your project.
Know your zone. Requirements vary by climate zone. Identify your project’s climate zone.
Understand your options. Deviating from specified assemblies will require approved proof of compliance.
Choose wisely. Research the properties and assembly requirements of any metal roof panel. Use this information in conjunction with energy code requirements to make wise choices.
Call with questions. Call the manufacturer with questions before you get too far down the road.

Proper Care and Usage of Roof Seamers

Posted on May 25, 2016 by kbuchinger

As more standing seam metal roofs are being installed than ever before, it is imperative for roofing contractors to have the proper tools when quoting jobs. Remember, a properly formed seam is important for aesthetics, weathertightness and wind uplift. With the right tools in hand for these complex installations, you can get the job done faster, better and with greater cost efficiency than your competitors.

Know Your Type

Seamer use depends on the type of metal standing seam panels on the project: double lock seam, symmetrical seam, one-piece snap-lock interlock and two-piece snap-lock interlock. You will need to identify the type of panel in order to choose the right seamer and confirm that you are using the right seamer for the job. The double lock seam, also known as a Pittsburgh seam, is double-folded, meaning the finishing seam is 180 or 360 degrees. This applies to MBCI’s Double-Lok® and SuperLok® panels. A single-lock seam is 45 or 90 degrees, such as MBCI’s BattenLok® HS and Curved BattenLok®.

Follow Manufacturer Instructions Explicitly

Adherence to the field manual instructions is critical to ensure proper installation that will not result in damage to the seamer and/or panels. It is critical to carefully read the manufacturer’s manual thoroughly before beginning the seaming operation, whether renting or buying the equipment. Not only will this give you the best possible result, but it can also save you the headache of incurring costs of replacing or repairing the seamer due to misuse.

Step-by-Step Guide to Pre-Seaming

Locate field manual in the seamer box and review operational procedures.
Locate power source and check against power requirements in field manual.
Check seams for proper engagement.
Clean dirt, debris and excess sealant from seams and panel surfaces to avoid interfering with the seaming operation.
Panels should be seamed with an electric seaming tool as panels are being installed.

Keys to Seaming Success

The seamer should be supplied or recommended by the manufacturer. Don’t assume another manufacturer’s seamer will work on the panels you are installing. For example, other manufacturers may have a panel similar to MBCI’s BattenLok® HS but that doesn’t mean that an MBCI seamer would work on any of those panels. It is important to use the seamer recommended for the specific product. It must be the proper seam for the engineering. That is if you don’t seam it properly, the manufacturer won’t know if its load charts and tables are accurate.As previously stated, carefully read and follow seamer instructions for proper results. You will need a properly formed seam to ensure you achieve the desired aesthetics and weathertightness as well as mitigating risk from wind uplift. The seamers are miniature roll formers and need to be installed in a very specific way.
Take care of the seamer—don’t leave it out in the rain or in other weather conditions where it could suffer damage.
If not forming seams properly, stop immediately and call the manufacturer or company providing the seamer
If renting, when returning the seamer make sure all equipment is returned, i.e. hand crimpers or hand seamers.

For more information on MBCI seamers, please review the manuals for specific panel types.

Using Wind Clamps to Improve Wind Uplift on Standing Seam Metal Roofs

Posted on May 16, 2016 by Jason Allen

Among the most important factors to account for when specifying a standing seam metal roof are wind control and wind uplift. It is imperative to take the necessary measures to ensure the safety and efficacy of the metal roof. The wind clamp—an extruded piece of aluminum that is placed on the panel seams at clip locations—is one accessory that can be used to improve wind uplift characteristics on metal roofs, delivering substantial time and cost savings as these devices help mitigate risk of wind uplift and improve overall wind design.

Standing Seam Panel Deflection as a Result of Wind Uplift

Why Use a Wind Clamp

A typical failure mode of a standing seam metal roof panel is the clip top pulling out of the panel seam when the panels are subjected to high winds. With a standard install of a standing seam panel, the seams just fold into each other. With enough pressure, wind will force seams to come apart—be it a vertical failure, horizontal movement of the seam or from clip disengagement. The clip top can then pull out of the panel seam.

The wind clamp resists the panel seam being opened, allowing for higher uplift loads. The purpose of wind clamps, in fact, is to prevent failures at the seam openings due to any deflection of the panel. The wind clamps provide more strength, thereby dramatically improving wind uplift performance.

The clamp is installed over the panel seam at clip locations, in the edge and corner zones of the roof. This allows the roof to resist the higher wind pressures in these zones, usually eliminating the need for additional purlins or joists. On large roofs, the savings can be substantial.

Another benefit is shorter installation time. Since additional purlins or joists are typically not required at the edge or corner zones of the roof, the building can be erected faster.

Choosing Wind Clamps

When choosing the type of wind clamp, it is important to consider the type of panel and the special features of the clamps. MBCI, for example, uses S-5!’s patented wind clamps, which work for two panel types—Ultra-Dek® and Double-Lok®. The S-5! wind clamps do not penetrate the steel, thereby eliminating the risks of corrosion and water leakage that can be introduced by a hole in the steel. Since the screws are hidden from the weather elements, it helps to maintain waterproofing.

Quantitative Difference with Wind Clamps

One of the biggest benefits of using wind clamps in the edge and corner zones is that usage minimizes the quantity of purlins needed, resulting in substantial cost savings. For example, let’s look at a comparison using MBCI’s Double-Lok 24” – 24 ga. panels with and without wind clamps.

In this example:

The use of wind clamps in the edge and corner zones eliminated 3,800 linear feet of purlins.
Assuming 8” x 2-1/2” Zee 14 ga. purlins were used, there would be a cost savings of $10,400.

Conclusion

Utilizing wind clamps to protect the investment of a standing seam metal roof can increase strength, make installation faster and lower overall cost.