Design and Color Trends in New Metal Construction

Design and color trends in metal roofing products are not exactly black and white. In fact, a whole host of options are available when choosing textures and colors for new metal construction projects, depending on specific criteria. Some are practical, some are aesthetic—but all are shaping how designers are specifying metal products, coatings and paints. Let’s walk through a few of the top trends in the industry now.

More color options for coil coatings

Bright Color Options in Coil for Design
Through vertical integration, manufacturers are offering more color options than ever.

It used to be that coil options were limited to standard stock choices and availability was determined by the coil coaters. Now, with evolving industry strategies, such as NCI’s vertical integration, many more manufacturers are properly positioned to enter into the market with multiple color choices across multiple brands without as much deviation. This also allows manufacturers to quickly adapt to requests for custom colors—both internally or externally.

Ratings and regulations are leading to more energy-efficient choices

Moreover, color requests based on aesthetics and paint systems have evolved based on changing code requirements. For additional benefits, specifiers can turn to many rating systems, such as the Cool Roof Rating Council and ENERGY STAR®, as well as earn LEED points by having specific SRI (Solar Reflectance Index) values.

Much has changed over the past 10 to 15 years. For instance, the components industry has evolved from customers merely selecting colors based on preference to a more integrated approach accounting for aesthetics, cost and energy efficiency. Today, owners and architects are more likely to consider a color such as Solar White to save on insurance or receive tax rebates. Environmental considerations and regulations have changed the way customers purchase steel, incorporating such issues as unique regulations for different states and weather conditions, LEED points and reflectivity into the atmosphere.

Insulated metal panels used in higher-end architectural projects

Another design trend in the industry is a move towards insulated panels, mimicking what is typical in the aluminum composite material (ACM) world. High-end car dealerships are known for design with ACM. This includes blocked-off designs that can be elongated, can be different colors or have joints in different places. This application has been ACM’s primary wheelhouse for decades. Now that ACM manufacturers have entered into the insulated metal panel (IMP)  industry, more of the design community is considering a thinner, horizontal IMP. The intention is to replicate the appearance of an ACM panel, while reaping the major cost and insulating benefits of IMPs.

Depth of color and texture: the rise of metallic colors

Architecturally, more metallic paints are being used. Historically, metal panels were white, tan or Galvalume. The current trend has expanded to a wider color palette, including mica fluoropolymer. These metallic coatings give depth to the color, adding sheen and sparkle. In fact, there are actually metal flecks in the paint. Metal oxide-coated mica pigments offer up the metallic look and add to the durability.

 Signature® 300 Silver Metallic Color Design
Vasa Fitness in Lehi, Utah features MBCI’s FW-120 panel in Signature® 300 Silver Metallic paint.

What’s behind this trend? Designers are thinking about metal roofs in a whole new way. They are looking to leverage colors and properties of paint to bring out a unique architectural appearance not previously available.

Conclusion

Trends in metal construction are as broad as the choices of color and coatings. Whether a reaction to energy savings criteria or simply a desire of an educated consumer to bring new life to their project, it’s worth taking the time to investigate all your options when specifying your next metal project.

All Those Sustainability Acronyms Mean Something, Right?

PCR, LCA, EPDBy now I’m sure you’ve heard about PCRs, LCAs, and EPDs.  Simply put, a PCR is a set of product category rules; an LCA is a life cycle analysis; and an EPD is an environmental product disclosure.  But what do they mean and what’s the purpose of it all?  In the broadest sense, these are mechanisms used for the sustainability movement.  The most granular is the EPD, which is a product-based discussion (i.e., disclosure) of the environmental effects caused by a specific product or product type.   Architects and building designers use EPDs to compare products in order to select the most environmentally friendly products to be used in environmentally friendly buildings.

Developing an EPD can only happen after the creation of a set of product category rules (PCR).  A PCR sets the rules for creating LCAs and EPDs.  An example of a PCR is “Product Category Rules for Preparing an Environmental Product Declaration (EPD) for Product Group: Insulated Metal Panels & Metal Composite Panels, and Metal Cladding: Roof and Wall Panels,” which was developed by UL through the efforts of the Metal Construction Association (MCA).

Only after a PCR is developed can a verifiable LCA or EPD be developed.  An LCmA and EPD are similar but different.  An LCA uses industry-average data, and an EPD is specific to a product or product type.  For example, “LCA of Metal Construction Association Production Processes, Metal Roof and Wall Panel Products” provides industry-average information about the environmental aspects of three key products: steel insulated metal panels, aluminum metal composite material panels, and steel roll-formed claddings.  This LCA is based on 24-gauge material.

EPDs are typically more product specific.  (An EPD is typically based on an LCA, so most often LCAs are developed prior to EPDs.)  For example, the EPD titled “Roll Formed Steel Panels For Roof and Walls” provides similar environmental data as an LCA, but includes information about 29-, 26-, 24-, 22-, 20- and 18-gauge materials.  This provides additional product specific information that can be used by designers when an industry average is not adequate.  And importantly, more LEED points are garnered from a product-specific EPD than an LCA because of the specificity.  LEED is certainly a driver of this!

LCAs and EPDs used in the roof industry are often focused on cradle-to-gate analysis, and exclude the use phase and end-of-life phase.  Ideally, an LCA or EPD should include the use and end-of-life phases so architects and designers have a complete cradle-to-grave analysis.  Without the use phase, designers are allowed to freely select the service life of a metal roofing product, for better or worse, without industry guidance.  And, the advantages gained through metal recycling at the end of life are also omitted from MCA’s LCA.

It’s all about standardized disclosure of environmentally based product data.

Learn more about MBCI’s LCA, EPDs and other sustainability efforts, here.

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